Injection Molding

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  • Specifications
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Quality

  • AIAG Quality Systems
  • Best Manufacturing Practices
  • MicroVue Vision System

Precision

  • Electric molding machines
  • In-line Quality discrimination
  • Real time production tracking

Knowledge

  • Scientific Molding Set-up
  • Certified Master Molders
  • Certified Quality Engineer

Commitment

  • ISO 9001:2008
  • 100% on-time delivery
  • Lifetime tooling maintenance

Overview

At Pleasant Precision, Inc. we are proud of the strong reputation we have built for our injection molding regarding our high precision and unique success partnering with our customers. Our success begins with an unsurpassed commitment for customer satisfaction. We maintain our commitment to all of our customers in the Medical, Automotive, Industrial, and Niche markets by offering Quality, Cost, Delivery, and Service.

PPI utilizes electric injection molding machines, a class 100,000 cleanroom, an ISO 9001:2008 Quality System, and highly skilled team members to meet market needs. Our presses range from 50 – 400 tons of clamp force and are complimented by secondary value adds such as chrome plating, assembly, and kitting.

  • Quality accountable skilled employees
  • Certified scientific “Master Molders”
  • Engineering grade materials
  • Class 100,000 cleanroom
  • In-house tooling support
  • Robotic automation
  • ERP system for resource management
  • Contact(CMM) and Non-contact(Vision) measuring
  • APQP, PPAP new product launching

Quality, Cost, Delivery & Service

Quality

PPI Injection Molding employs a team of highly skilled associates that specialize in Pre-production and Production Quality Systems. We perform to some of the tightest tolerances in the plastics industry. Our team of skilled associates has set up a quality system that utilizes:

Production Quality System
  • Dimensional KpC points verification plan
  • Packaging requirements
  • Scientific Molding process set-up specifications
  • Press equipment set-up
  • Reaction planning
  • Part prints
  • Mold prints
  • Event diary
Visual Sample Boards
  • Boundary samples
  • Customer sign-off
  • Customer claim history
  • Standardize decisions between shifts
Root cause analysis & decision making
  • Non-conforming & material review board
  • Corrective Action
  • 8D & 5Y analysis
  • Continuous Improvement

Cost

Pleasant Precision launches new products and programs through a series of checklists that guide a cross-functional team to eliminate waste. It is the objective of APQP at PPI to maximize engineered quality while minimizing excessive labor, scrap, and inventory. We use fully automated equipment to best handle cosmetic products from medical devices to interior automotive. Our team strives to keep over-production to a minimum. In addition, our internal tooling keeps mold repair expeditious and design changes affordable.

Delivery

How many companies have 100% on-time delivery? This is big statement and an even bigger commitment. Our team works hard to utilize our recent upgrade to IQMS ERP software to insure raw materials are supplied and that finished goods are produced to meet the demand.

The molding team is supported with timely turn around mold repairs when those difficult times occur. The internal systems at PPI insure that our Quality, Production, Sales, and Customer Service are synchronized to focus on exceeding delivery expectations of the customer.

IQMS

Service

Without dedicated and skilled teams, how can a company meet today’s given requirements for superior Quality, competitive Costs, and on-time Delivery? Customer service is the provision of service to customers before, during and after a purchase, according to Wikipedia and provided by PPI.

We work hard to win new projects with competitive costs for tooling and molded product. Once the sale has been made, our service begins with active communications, follow-up, and responsiveness.

When issues occur and expeditious action is necessary, PPI calls upon multiple team members that work to solve the problems through 5Y or 8D problem solving. Concurrently, other equally empowered leaders work to get product qualified and to the customer. Customers enjoy our willingness to share our many skills like tool design, tool manufacturing, Quality analysis toolbox, and in-depth raw material knowledge. Certified Master Molders decouple the molding process to assurance that products will run accurately and with sustained repeatability.